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FDM vs SLA vs SLS: picking the right 3D printing technology

A side-by-side comparison of the three most common 3D printing methods. Our makers run FDM and resin (SLA); SLS is included as industry reference.

3D Hub Plus TeamOctober 1, 2026

Here is the plain-English comparison of the three most common 3D printing methods.

What you can order here: every verified maker on 3D Hub Plus prints FDM, resin (SLA/MSLA), or both. The SLS section below is general reference for people comparing processes — we do not currently have SLS, MJF or metal capacity, and we will not take an order we cannot fulfil.

FDM — Fused Deposition Modeling

Extrudes molten plastic layer by layer through a heated nozzle.

  • Best for: functional prototypes, brackets, enclosures, large parts, anything where cost matters more than cosmetic finish
  • Tolerance: ±0.3 mm typical, ±0.1 mm on tuned machines
  • Layer lines: visible (0.1–0.3 mm)
  • Cost: $ (lowest)
  • Common materials: PLA, PETG, ABS, TPU, nylon, polycarbonate
  • Watch out for: anisotropy (parts are weaker along the layer direction), overhangs need support

SLA / MSLA — Stereolithography / Masked SLA

Cures liquid resin layer by layer with a UV laser or masked LCD.

  • Best for: fine detail, smooth surfaces, miniatures, dental models, jewelry masters, visual prototypes
  • Tolerance: ±0.1 mm
  • Layer lines: nearly invisible (0.025–0.1 mm)
  • Cost: $$
  • Common materials: standard, tough, flexible, dental, high-temp resins
  • Watch out for: parts are brittle compared to FDM, degrade in UV sunlight, need alcohol wash + UV post-cure

SLS — Selective Laser Sintering (reference only — not offered here)

Fuses nylon powder with a laser, no support structures needed.

  • Best for: production-ready end-use parts, complex geometries, snap-fits, living hinges, interlocking assemblies
  • Tolerance: ±0.3 mm
  • Surface: matte, slightly grainy (typical Ra 6–8 μm)
  • Cost: $$$
  • Common materials: PA12 (nylon), glass-filled nylon, TPU
  • Watch out for: minimum order value is higher (build chamber economics), powder can be porous

Quick decision tree

  • "I need it cheap and functional" → FDM
  • "I need it to look good or have fine features" → resin (SLA)
  • "I'm printing 1 part for visual review" → resin (SLA)
  • "I'm printing 100 of the same bracket" → FDM
  • "I need strong, isotropic, end-use parts" → SLS, which means a powder bureau rather than this platform

Still unsure? Upload the file and request quotes in FDM and resin — the numbers will usually make the choice for you.

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